How You Can Save 70% in Energy Usage by Switching to the Latest Hot Melt Technology

Hot melt adhesives are a critical component used across countless industries for efficient bonding — from packaging and converting to product assembly.

But as energy conservation becomes increasingly important and prices continue to rise, many manufacturers are asking the same question:
“Where can we make meaningful savings without compromising performance?”

One area often overlooked is adhesive application temperature.

To better understand the relationship between glue application temperature and energy use — and to identify what’s truly achievable in terms of reduction and cost savings — Alphabond conducted a series of controlled tests measuring the power consumption of a Nordson hot melt adhesive tank operating at different temperatures.

The Results: Temperature Matters More Than You Think

Our tests revealed that even small reductions in tank temperature can lead to significant drops in energy usage. Because hot melt systems must maintain temperature constantly, lowering the setpoint by just a few degrees means your heaters and hoses cycle less frequently — directly cutting energy demand.

In the whitepaper, we share a detailed chart showing exactly how much energy you can save at different operating temperatures. The results are striking:
👉 Reducing your tank temperature from 180°C to 140°C can deliver energy savings of up to 70%.

That’s not just an environmental win — it’s a tangible cost reduction that compounds over every shift, every day, and every production line.

Why Newer Hot Melt Technologies Make It Possible

Older hot melt formulations often needed high application temperatures to flow and bond effectively. But modern, low-temperature adhesives — like those developed by Alphabond — are engineered to perform just as well (or better) at far lower temperatures.

The benefits include:

• 

  Up to 70% lower energy usage

• Reduced carbon footprint

• Fewer nozzle blockages and less charring

• Lower operator burn risk

• Improved working environment due to reduced odour

By combining innovative polymer chemistry with optimised viscosity profiles, Alphabond’s latest generation of hot melts deliver high bond strength even at reduced application temperatures — meaning you can save energy without sacrificing performance.

Get the Full Whitepaper

Our Whitepaper: Energy Savings Through Low-Temperature Hot Melt Technology breaks down the test results, provides a detailed energy vs. temperature graph, and explains the science behind how low-temperature adhesives achieve their efficiency gains.

📩 Complete the form below to receive your copy by email and see exactly where and how your production line can start saving energy — immediately.