7 Hacks for the factory engineer for cutting downtime when using packaging hot melts

Charring hot melts — what are they really costing you?
For many factories, hot melt adhesives are a small component with a big impact. They keep your packaging sealed, your product protected, and your brand looking its best when it reaches the consumer. But when things go wrong — blocked nozzles, degraded adhesive, or unplanned line stoppages — that “small component” can quickly become a major source of downtime.

Factory and maintenance engineers know the pressure: production must keep running, whatever the weather, whatever the issue. The good news? There are proven ways to reduce adhesive-related downtime and boost your Overall Equipment Effectiveness (OEE) — without expensive equipment changes.

That’s why we’ve pulled together 7 practical hacks every factory engineer can use to keep packaging lines running smoother for longer. Whether you’re sealing cartons, closing cases, or gluing trays, these tips can help you:

• Prevent charring and blocked nozzles

• Extend equipment life

• Reduce energy use

• Improve adhesive performance

• Minimise unplanned stoppages

From temperature control and adhesive selection to preventive maintenance and application techniques, these 7 hacks are designed to deliver fast, measurable wins.

👉 Get the full “7 Hacks for Cutting Hot Melt Downtime” sheet — packed with practical actions you can apply straight away to improve uptime and reliability on your packaging line, just fill in the form and we'll email it to you.